Siemens, embodying its ethos of ‘Accelerate transformation for a sustainable tomorrow,’ is unveiling a suite of new hardware and software upgrades for the Sinumerik 828D CNC controller at this year’s prestigious AMB event in Stuttgart.
Dedicated to the compact and mid-range machine market, the Sinumerik 828D receives a significant boost with the introduction of the new processor units – PPU271.5, PPU270.5, PPU290.5, and PU272.5 – along with the revamped Sinumerik 828D MCP (Machine Control Panel) operating concept. These enhancements offer a diverse array of functions and features aimed at elevating productivity, sustainability, and operational efficiency within manufacturing processes.
One of the standout features introduced is the compatibility with software version 5.24, facilitated by the new processor units, opening the gateway to Sinumerik Run MyVirtual Machine. Much like its predecessor, Sinumerik One, this digital native CNC technology empowers users to create, validate, and optimize NC programs using a virtual replica of the machine, thereby streamlining production without interruptions.
The implementation of Run MyVirtual Machine results in a significant reduction of setup time on the actual machine by up to 20%, mitigating production risks. This innovative approach allows for detailed visualization of the machine’s working area, tooling, clamping, and material removal processes throughout the NC program phases, enabling early detection and resolution of potential collisions.
Moreover, leveraging Run MyVirtual Machine for training purposes not only optimizes machine time but also diminishes the likelihood of errors due to incorrect operation or programming by new employees.
Accompanying these advancements is the redesigned Sinumerik 828D MCP operating concept, aligning seamlessly with the latest generation of processor units. This revamped interface ushers in a more intuitive machine operation experience, underscoring Siemens’ commitment to enhancing user-friendliness, operational efficiency, and adaptability for CNC users.
The redesigned MCP features significantly enlarged control panels with 12.1-inch and 15.6-inch screens alongside mechanical keys, enhancing operational convenience. The integration of Create MyHMI/3GL further enables users to tailor the interface to specific application requirements, enhancing customization capabilities.
Beyond operational enhancements, the upgraded hardware introduces advanced connectivity options, bolstered energy efficiency insights, and fortified security features. The X120 interface on the new processor units facilitates connectivity with external devices such as Sinumerik HT (Handheld Terminal) 10 and edge devices, expanding application possibilities and boosting productivity. Notably, the Ctrl-E key combination provides users with an exhaustive analysis function, rendering energy consumption transparent.
Furthermore, in the realm of cybersecurity, the latest processor units incorporate security functionalities like a security archive, robust user management, and certificate storage to shield against manipulation and product counterfeiting.
Siemens’ latest hardware and software offerings for the Sinumerik 828D epitomize the company’s commitment to fostering digital twins that drive enhanced flexibility, productivity, and sustainability. Simultaneously, these advancements broaden the scope of control applications across turning, milling, and grinding technologies into diverse sectors such as power and energy, electronics, 5G, automotive, and more, positioning Siemens at the forefront of technological innovation in the manufacturing landscape.