AERZEN, a pioneer in compressor technology, is widely recognized as one of the most trusted providers of technical solutions for process gas applications. With a comprehensive range of innovative blowers and compressors, AERZEN develops tailored solutions that prioritize efficiency, safety, and cost-effectiveness. The company’s guiding principle is simple: “It’s not the machine that defines the process; it’s the process that defines the machine.”
Meeting the Demands of Critical Industrial Applications
Compressing and handling air and process gases are essential in numerous key industrial sectors, including those with demanding and complex requirements. The blowers and compressors needed vary greatly depending on the application. AERZEN, with its extensive expertise in the process gas industry, fully understands these challenges. The company offers cutting-edge technologies, exceptional product quality, customized engineering solutions, and a wide range of services to support industries with their process gas needs.
Hydrogen Compression with Screw Compressors
Screw compressors provide an effective solution for compressing hydrogen in low-pressure applications, complementing high-pressure compressors. AERZEN’s screw compressors are designed with internal compression, eliminating free inertia forces, making them highly reliable and flexible. These compressors are low-maintenance and operate at low operating costs, even under full and partial load conditions. AERZEN offers both oil-free (VRW series) and oil-flooded (VMY series) screw compressors, which excel in efficiency, space-saving design, cost-effectiveness, and process reliability.
Sustainable Biogas Solutions
In the biogas industry, AERZEN offers a comprehensive portfolio of blowers and compressors for applications such as biomethane production, gas injection into long-distance supply networks, and pre-pressure generation for combined heat and power (CHP) plants. These systems are tailored to meet the varied suction and final pressures required by biogas processes. AERZEN’s VMX and VMY oil-injected screw compressor series, for instance, are known for their energy efficiency, system availability, and ease of service. These packages operate reliably 24/7 and are TÜV-certified for explosion pressure shock resistance up to 12 bar, making them suitable for use in ATEX Zone 1 processes.
Oil-Free Solutions for Sensitive Applications
For industries where the purity of the conveying medium is crucial, AERZEN’s oil-free screw compressors are the ideal choice. These compressors are used in sensitive fields such as chemical processing, electronics, and semiconductor manufacturing, where any contamination could impact production. AERZEN’s oil-free compressed air technology, in compliance with ISO 8573-1, Class 0, guarantees 100% product purity. One notable example is the 2C G package, developed specifically for handling boil-off gas (BOG) in the shipping industry. This solution meets DIN EN 1012-3 safety standards for flammable gases, ensuring maximum process safety.
Digital Innovation: Streamlining System Planning with 3D Laser Scanning
When integrating new blower and compressor technology into existing systems, precision in planning and engineering is crucial. AERZEN embraces digital innovation to make this process more efficient. The company has partnered with specialists in 3D laser measurement technology to provide highly detailed, accurate scans of plant environments. By using advanced scanning technology, AERZEN creates 3D models of systems with minimal tolerance, ensuring precise integration of new equipment. This true-to-scale visualisation allows design engineers to work directly with the client’s existing setup, reducing risks and leading to cost savings in retrofit projects.
About AERZEN
For over 160 years, AERZEN has been supplying industrial plants worldwide with high-quality blowers and compressors for gaseous media. The company’s product portfolio includes rotary lobe compressors, positive displacement blowers, turbo blowers, and screw compressors, along with customized special solutions. AERZEN also provides digital services that enhance efficiency, availability, and productivity in a sustainable way. Additionally, the company’s After Sales Service offers a full range of support, including maintenance contracts, repairs, and plant modernizations, ensuring long-term operational success.
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